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Power Generation Insulation Contractor

Power Generation Insulation Contractor

Fenix delivers specialist insulation packages to UK power generation — combined cycle gas turbine plant, energy-from-waste facilities and biomass sites. We work on live operational plant, planned outages and new-build commissioning, providing thermal, acoustic and process insulation to the demanding standards this sector requires.

Why Choose Fenix in Power Generation?

Power generation plant runs hot, runs loud and runs to tight availability targets. Insulation failures mean heat loss, noise exceedance, personnel hazards and unplanned maintenance. We understand the thermal and acoustic challenges specific to this sector and have the working practices to operate in your environment.

Services delivered across this sector:

  • Thermal insulation to BS 5422 and BS 5970
  • Acoustic insulation for noise control compliance
  • Energy efficiency surveys to BS EN 17956 energy Class C
  • Corrosion under insulation (CUI) prevention
  • Trace heating for freeze and process temperature protection
  • Sheet metal cladding and fabrication

Where We Have Worked

We have delivered insulation packages at power generation sites including Damhead Creek, Kingsnorth, Wilton International, Wilton EfW, Avonmouth EfW and Coryton — covering gas turbine systems, heat recovery steam generators, balance of plant pipework, steam lines and EfW process equipment.

See our case study: Energy-from-Waste insulation upgrade, Kent

Thermal Insulation

High-temperature pipe and equipment insulation to BS 5422 and BS 5970, from mineral wool systems on steam lines to calcium silicate on superheated pipework. All work includes full material certification and temperature range documentation.

Energy Efficiency Surveys

We survey operational plant for heat loss from uninsulated and deteriorated systems, quantify annual energy loss in kWh, and produce a prioritised remedial works schedule with payback calculations to BS EN 17956 energy Class C. Most clients recover the survey cost from identified savings inside nine months.

Acoustic Insulation

CCGT and EfW plant generates significant airborne noise from turbines, exhausts, fans and pipework. We design and install acoustic insulation systems engineered to reduce noise at source — supporting compliance with site boundary noise limits and protecting maintenance personnel.

Outage and Live Working

We are experienced in both planned outage working and live plant operations under permit-to-work. We work to the access windows available and produce RAMS specific to the plant conditions — hot surfaces, confined access, working at height and operational machinery.

Frequently Asked Questions

  • What types of power generation plant do you work on?

    We work on combined cycle gas turbine (CCGT) plant, open cycle gas turbine (OCGT), energy-from-waste (EfW), biomass and waste heat recovery installations. We have experience on both new-build commissioning and operational plant maintenance and upgrade programmes.

  • Can Fenix provide energy efficiency surveys for power generation plant?

    Yes. We carry out thermal imaging and manual surveys of process pipework, steam systems and plant equipment. Survey outputs include heat loss calculations to BS EN 17956 energy Class C, annual energy loss in kWh, and a prioritised schedule of works with payback periods per item.

  • Do you work during planned outages?

    Yes. We are experienced in outage working and understand the programme pressures involved. We mobilise to programme, work within access windows defined by operations, and can resource flexibly to meet a tight outage schedule. We produce RAMS specific to outage conditions including hot work, confined spaces and working at height.

  • What acoustic standards apply to power generation plant insulation?

    Acoustic insulation on power generation plant is designed to meet site-specific noise limits set by the environmental permit or planning conditions, and to comply with Control of Noise at Work Regulations 2005 for personnel exposure. We design systems to achieve the required noise reduction using appropriate acoustic insulation materials and constructions.

  • Can you handle thermal insulation on high-temperature power generation systems?

    Yes. We install insulation systems for pipework and equipment operating from ambient to 600°C and above, using mineral wool, Rockwool, calcium silicate and refractory materials as appropriate. All systems are specified and installed to BS 5422 and BS 5970, with material certification provided.